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I have started a new bear.  I wire the arms and legs.  I do this because I like to be able to bend the arms, and legs.  Also wiring the legs helps the bear to stand.  I use an 16 gauge aluminum wire.  I like aluminum because it is strong, but easy to bend and cut.  I purchased a roll on the Internet from a chainmaille supplier, it is lasting forever.   This bear is smallish, about 10".  If I were to make a larger bear the cuts in the wire would be touching, so there would be two wires together, all the way down the limb.

As you can see in the picture, the wire is measured to fit inside the bear's limbs.  I do not want it to go all the way to the tip of the paw area because I will be needle sculpting the paws and I need to be able to pull that area in with the thread.  It is bent at the looped at both ends.  The loop by the joint will slip into the hardware, the loop on the other end will keep the wire from coming through the fabric.



After it is the right size it is wrapped in layers of electrical tape, quite a bit is used till it feels kind of cushy.  Notice the top is left unwrapped.




Next the nut, then washer is inserted through the loop.  The washer will keep the wire from slipping back over the wire.  The whole thing is placed inside the bear, jointing is completed and the bear is stuffed. 

 

 
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